Versatile Air Caster Lifting Table with High Load Capacity for Industrial Use

• Customization: Available
• After-sales Service: 24 Hours on Line, Video/Site Guidance
• Warranty: 1 Year
• Model NO.: FY-AFC
• Application: Workshop Crane, Warehouse Crane
• Lift Mechanism: Air
• Carrying Capacity: Weight Level
• Moves: Moving
• Driven Type: AC
• Running Mode: Moving
• Feature: Explosion-Proof, Insulating
• Certification: ISO 9001
• Delivery Time: Negotiated
• Load Capacity: 1-60t,Customizable
• Number of Air Cushion Modules: 4 to 6 Pieces/Modules
• Center of Gravity Controller: 4 to 6 Branches
• Work/Extreme Travel: 5-30/35mm
• Air Consumption: ≥750L/Min/≥2500L/Min
• Total Weight: 50kg/70kg
• Protection Grade (Optional): IP54 / IP65
• Operating Temperature Range: -20ºC~+70ºC
• Colour: Red,Blue,Yellow,Customizable
• Size: Customizable
• Trolley Dimensions: Customized as Required
• Transport Package: Wooden Packing
• Specification: 890mmx510mmx720mm
• Trademark: Lingrui
• Origin: China
• HS Code: 84289090
• Production Capacity: 2000sets/Year
• Package Size: 89.00cm * 51.00cm * 72.00cm
• Package Gross Weight: 60.000kg

Product Description

Air Casters

Air Casters, also known as air universal casters, are revolutionary handling components that utilize compressed air to create an air cushion between the casters and the ground. This allows for seamless, friction-free omnidirectional movement. Renowned for their exceptional load capacity—supporting up to 100 tons and customizable for even greater demands—these casters promise simple operation, energy efficiency, environmental sustainability, and remarkable durability and flexibility. Available in various configurations including modular Pro/B models and embedded systems, they are indispensable in heavy industries such as power generation, high-speed rail, aerospace, and shipbuilding. Furthermore, they excel in high-cleanliness environments like semiconductor manufacturing and pharmaceuticals, ensuring flawless heavy equipment handling and the precision positioning of delicate instruments.

Specification

Applications

1. Electronics Factories: Designed for the precise handling of sensitive equipment like chip mounters, these casters prevent damaging vibrations and static discharge.
2. Mechanical Workshops: Effortlessly transport heavy machine components with agility and protect your floors with these flexible, steering-enabled casters.
3. Food Processing Plants: Seamlessly relocate production line equipment while adhering to stringent sterile standards, ensuring safety and compliance.
1. Automobile Factories: Achieve precise positioning of vehicle body assemblies to prevent scratches and maintain pristine quality.
5. Laboratories: Expertly fine-tune large experimental devices to minimize vibration interference and ensure accurate results.

Key Configurations

Load-bearing capacity: Each caster module boasts a formidable maximum load capacity of 12 tons. By connecting multiple modules, you can achieve a staggering load capacity exceeding 100 tons. Custom specifications are available to meet any special requirements.

Working stroke: The standard working stroke ranges from 5mm to 50mm, with a maximum stroke of 70mm, ensuring reliable suspension across varied and challenging ground conditions.

Gas consumption: Operating with exceptional efficiency, a single caster consumes approximately ≥750/min/≥2500L/min, making it compatible with conventional industrial gas sources while optimizing energy savings.

Size specifications: The standard module measures 740mm×440mm×550mm (length × width × height), perfectly accommodating the installation space requirements of diverse equipment.

Operating environment: Engineered to perform across a wide temperature range from -20 ℃ to 70℃, these casters maintain stability in environments from pristine dust-free workshops to robust heavy industrial plants.

Item	FY-AFC12G/18G	FY-AFC16G/24G	FY-AFC32G/48G	FY-AFC28G/42G	FY-AFC40G/60G	FY-AFC48/4/72
Air Cushion Module Size	400×400×45mm	400×400×45mm	540×540×60mm	540×540×60mm	690×690×60mm	690×690×60mm
Working/Limit Stroke	5-30/35mm	5-30/35mm	10-50/55mm	10-50/55mm	10-65/70mm	10-65/70mm
Maximum Load per Piece	3T	4T	8T	7T	10T	12T
Number of Air Cushion Modules	4/6 pieces	4/6 pieces	4/6 pieces	4/6 pieces	4/6 pieces	4/6 pieces
Center of Gravity Controller	4/6 branches	4/6 branches	6 branches	6 branches	4/6 branches	6 branches
Maximum Load Capacity	≤12/18T	≤16/24T	≤32/48T	≤28/42T	≤40/60T	≤48/72T
Air Consumption	≥1200L/min/≥1500L/min	≥750L/min/≥1000L/min	≥1000L/min/≥1500L/min	≥1500L/min/≥2000L/min	≥2000L/min/≥2500L/min	≥2000L/min/≥2500L/min
Total Weight	approx. 50kg/70kg	approx. 50kg/70kg	approx. 130kg/160kg	approx. 130kg/160kg	approx. 150kg/190kg	approx. 150kg/190kg
Trolley Size (Height)	740×440×550mm	740×440×550mm	730×600×760mm	730×600×760mm	840×730×870mm	840×730×870mm
Customization Notes	Custom set: Air cushion size 914-1500mm; Maximum load 20-60T

After Sales Service

Standard Warranty: Benefit from comprehensive 12-month coverage ensuring peace of mind.
Global Support: Access 24/7 technical assistance and reliable spare parts availability worldwide.
Comprehensive Training: Avail on-site or remote operation and maintenance training for optimal use.

Company Profile

Shandong Lingrui Lifting Group Co, Ltd.

Founded in 2015, Shandong Lingrui Lifting Group Co., Ltd. has rapidly ascended as a trailblazer in the lifting equipment industry, propelled by a commitment to innovation, excellence, and exceptional service. Our dedication to quality and integrity defines our mission as we leverage high-quality management and cutting-edge technology to deliver unparalleled products. Adhering to the principles of honesty, pragmatism, and quality assurance, we have significantly elevated our product standards and expanded our market reach across the nation. Our international trade has experienced remarkable growth, solidifying our strong presence in Europe, America, Southeast Asia, and Africa. Our products have earned the unwavering trust and support of clients worldwide. We warmly welcome both new and long-term partners to join us in achieving mutual growth, elevating your business success, and reaching new pinnacles together.

Why Choose Us?

Other Products

OEM/ODM Capabilities: We provide customized solutions tailored to your specific needs and branding requirements, ensuring a perfect fit for your business.
Competitive Pricing & Bulk Discounts: Revel in the unparalleled value we offer with our high-quality products, ensuring significant cost savings on large orders. Our competitive pricing strategy is designed to provide exceptional affordability without compromising on quality.
Fast Shipping & Customs Clearance Support: Discover the ultimate in logistics efficiency with our premier fast shipping services. We ensure your products reach you swiftly while expertly navigating the complexities of customs, providing a seamless and stress-free importation experience.
Turnkey Project Solutions: From the spark of an idea to the triumphant completion, our all-encompassing services guarantee a flawless project execution. Relish the convenience and assurance provided by our bespoke turnkey project solutions, meticulously crafted to cater to your distinct requirements.

Shandong Lingrui Lifting Group Co., Ltd excels in offering a diverse array of cutting-edge lifting solutions. Our sophisticated product lineup includes state-of-the-art equipment such as column boom cranes, gantry cranes, jib cranes, and hand-pushed gantry cranes. We also offer electric flat cars powered by batteries, hydraulic magnets for excavators, pioneering air cushion transport vehicles, vacuum lifts, and advanced glass handling robots.

FAQ

Q: What's the difference between air casters and traditional casters?
A: Traditional casters rely on wheel friction, whereas air casters employ innovative air cushion technology, enabling frictionless floating and minimizing vibrations. Each air caster module can effortlessly bear tens of tons, vastly surpassing the load capacities of conventional casters.
Q: What ground conditions are required for air casters?
A: Ideal surfaces encompass smooth concrete, epoxy floors, or steel plates with flatness errors ≤2mm/m. For rougher terrains, buffer pads may be necessary to avert air leakage, ensuring optimal performance.
Q: How much air do they consume? Do additional air sources are needed?
A: Air consumption ranges between 0.8-1.2m³/min per caster, necessitating an air compressor (recommended pressure 0.6-0.8MPa). Portable air sources suffice for smaller-scale applications, offering flexibility in various settings.
Q: Can they be used on slopes or uneven ground?
A: For slopes up to 5°, auxiliary brakes are recommended for steeper inclines. Uneven surfaces can be managed with a multi-module linkage, provided the suspension height difference remains ≤10mm.
Q: Is installation complicated? Do professionals are required?
A: Standard modules feature bolt fixing with universal mounting holes, allowing for straightforward installation via provided instructions. For large equipment, positioning tools supplied by the manufacturer may be necessary.
Q6: How to maintain air casters?
A: Ensure regular cleaning of the air cushion surface, inspect air pipe seals, and replace the air filter every 1,000 hours to prevent blockages and maintain optimal performance.
Q: Are they suitable for explosion-proof environments?
A: The pure pneumatic design eradicates spark risks, fully complying with ATEX II explosion-proof standards, making them ideal for chemical and oil & gas environments.
recommended for high speeds.
Q: How does the cost compare to hydraulic handling equipment?
A: While initial costs may be slightly higher, maintenance costs are reduced due to the absence of hydraulic oil replacements. Over time, this translates into exceptional cost-effectiveness, particularly for applications requiring frequent movements.