Versatile Electric Flat Car Transfer Cart for Heavy Loads

• Customization: Available
• Color: Yellow, Customized
• Warranty: 1 Year
• Model NO.: KPD
• After-sales Service: 24 Hours on Line, Video/Site Guidance
• Customized: Yes
• Modes of Packaging: Standard Export Packing
• Capacity: 1-1000t, Customized
• Material: Steel
• Type: Steerable Trackless Transfer Cart
• Wheel Type: PU Wheel/ Caster Wheel/Tyre
• Power Supply Mode: Battery Powered/External Power Supply
• Application: Industry, Plant Transfer, Material Transfers
• Safety Facility: Warning Lamp, Buffer, Limit Switch
• Operation Type: Hand Pendant + Remote Control
• Motor: DC Motor, Soft Start
• Running Type: Rails or No Rails, Trackless
• Transport Package: According to Size and Quantity of Transfer Cart
• Specification: standard
• Trademark: lingrui
• Origin: China
• HS Code: 8428909090
• Production Capacity: 2000 Sets/Years
• Package Size: 400.00cm * 350.00cm * 150.00cm
• Package Gross Weight: 2000.000kg

Product Description

 High-Performance electric flat car

The electric flat car is a versatile and efficient material handling solution designed for various industrial applications. Powered by electric motors, it offers smooth and reliable movement, enabling quick transportation of heavy loads across factory floors, warehouses, and other work environments. With customizable configurations for load capacity, speed, and size, it is ideal for improving workflow efficiency, reducing manual labor, and enhancing overall productivity. The electric flat car features user-friendly controls, low maintenance requirements, and is suitable for both indoor and outdoor use.

Product Description

Versatile Applications

Material Handling in Factories: The electric flat car efficiently transports raw materials and finished products across factory floors, reducing manual labor and boosting production efficiency.
Warehouse Operations: Ideal for moving goods within warehouses, the electric flat car ensures fast and reliable material handling, helping streamline inventory management and reduce operational costs.
Heavy Load Transportation: With customizable load capacities, the electric flat car can safely transport heavy equipment and machinery within manufacturing plants, ensuring smooth operations without the need for cranes.
Assembly Line Support: The electric flat car provides seamless transportation of parts and components along assembly lines, optimizing workflows and increasing overall production speed.
Cross-facility Movement: In large industrial plants, the electric flat car is perfect for moving materials between different areas, such as between storage zones, loading docks, and production lines.
Automated Transport: Equipped with advanced control systems, the electric flat car can be integrated with automated systems to operate independently, improving efficiency in modern manufacturing environments.
Cost-effective Solution: Offering low maintenance and energy-efficient operation, the electric flat car is a cost-effective solution for improving material handling and logistics in industrial settings. 

Superior Key Configurations

High-Performance Motor: Provides smooth and stable power under heavy loads, optimizing operational efficiency.
Advanced Control System: Enables precise speed and direction adjustments for enhanced flexibility and ease of use.
Heavy-Duty Steel Frame: Built with high-strength steel for exceptional durability and long-term stability.
High-Capacity Lithium Battery: Offers extended run time, reducing charging frequency and downtime.
Ergonomic User Interface: Simple and intuitive controls for quick setup and efficient monitoring.
Customizable Load Capacities: Available in various load capacities to meet diverse application needs.
Heavy-Duty Wheel Assembly: Industrial-grade wheels ensure smooth movement and stability across various surfaces.
Comprehensive Safety Protection: Features emergency stop, collision sensors, and overload protection for maximum safety.

Specification

KPJ reel type rail electric flat car

KPX battery rail electric flat car

KPW trackless differential steering battery electric flat car

    KPJ drum electric flat car is powered by 380V AC cable drum. The cable drum is of hysteresis coupling typewhich ensures that the cable is uniformly stressed and not easily damaged. AC 380V provides electric power for Yzcrane metallurgical motor on flat car, and the motor drives the flat car to run.
    When KPJ drum electric flat car runs, the cable drum automatically rolls up or releases the cable. Affected by thelength of power supply of the drum, the running distance is usually less than 200 m. The advantages of this type ofelectric flat car are that it adopts crane metallurgical motor adapted to bad working conditions. The flat car hassimple and reliable structure, economy and convenient track construction.

    The KPX battery electric flat car is powered by a battery which is installed in the inner part of the flat car andprovides power to a DC traction motor, through the remote control issued start, stop, forward, back and othercommands, the electrical control system issued orders to the DC motor drive electric flat car operation, flat caloperation speed for endless speed change, the operating speed can be adjusted by the external speed governor of thedistribution box.
    Compared with AC motor, DC motor is not easy to burn, starting torgue, strong overload capacity, start and stopsteady without jitter advantages.
KPX battery electric flat car has more safety performance and flexibility than KP) reel electric flat car and KPDlow-voltage rail electric flat car. it can run on the curve and switch, the running distance is not limited and there is noinsulation requirement for the track, so the laying requirement of the battery electric flat car is low, and theconstructionis convenient and the cost is low.

     The trackless differential electric flat car offers 360° turning, forward, backward, and left-right steering, in-situ turning, stepless speed regulation, and emergency stop. Powered by a DC motor and battery, it is easy to operate and safe, making it ideal for use in factories, workshops, and warehouses.

Structure:

Frame: Made from welded steel plate and channel steel mesh for balanced load-bearing and durability. It includes lifting lugs for easy handling.

Drive System: Includes two drive wheels and two universal wheels. Steering is controlled by the differential speed of two brushless DC motors, offering high torque, overload resistance, and excellent protection for harsh environments.
Motor Controller: Includes protection features such as over-current, overload, under-voltage, temperature protection, and fault indicators.
Electrical Components: Uses reliable components from brands like Omron and Siemens. 

Operation: Smooth start and stop with stepless speed adjustment.
Control Mechanism: Operated via wire control and wireless remote with buttons for forward, backward, and emergency stop.
Power Supply: Powered by a traction battery with an automatic intelligent charger.
Body Painting: Customizable colors with reflective warning signs for safety.

KPD low-voltage rail electric flat car

Special electric flat car for steel coil handling

Lift electric flat car

KPD low-voltage rail electric flat car is powered by rail, its working principle is through the ground controlstep-down system, the three-phase or two-phase AC 380V power supply to 36V safe voltage. Feed to theconductor rail (the conductor rail also serves as the running track of the flat car) , the low-voltage electricity issent to the transformer system of the car through the conductor of the flat car, and the voltage is increased to380V or rectified to 48V DC to drive the three-phase or DC motor, drive the flat car to run.The advantages of the KPD low-voltage rail electric flat car are that it can work continuously for 24 hoursand it is easy to realize remote control and automation because it is safe without cable, and it is not afraid ofhot, smashing and cross-transportation, it can run on the curve and loop road. increasing the number ofstep-down transformer can not be limited by the running distance of flat car.

The coil electric flat car is a kind of rolling section material handling equipment which is suitable fortransporting steel coi, aluminum coil, iron coil and so on. The electric flat car with steel coil is equipped with aU-shaped device above the flat car platform, which can prevent rolling of steel coil, aluminum coil and otherrolled profiles, and ensure the safety during transportation. The flat car can be driven by battery, low-voltagerail or reel, and its motor is controlled by DC controller or frequency converter, prevent starting the current istoo large, resulting in instant speed increase, to avoid rolling of the package profile. At the same time, theservice life of the motor is also quaranteed, thus realizing the easy transportation of the steel coil.

The electric lifting platform vehicle is a kind of multi-function hoisting, loading, unloading and transferringmechanical equipment, and the electric lifting platform lifting system is driven by hydraulic pressure. Scissorsmechanical structure, so that the lifting platform has a higher stability, broad platform and higher load-bearingcapacity, generally applicable to mechanical assembly, cargo lifting operations, so that high-altitude workefficiency, safer.

Detailed Technical Specifications

Custom configurations available upon request for tailored solutions.

Model	KPD	KPX	KPJ	KPW
Max Load	1 ton ~ 500 tons (customizable for higher loads)	1 tons ~ 300 tons (customizable for higher loads)	2 tons ~300 tons (customizable for higher loads)	1 tons ~ 500 tons (customizable for higher loads)
Speed	0 ~ 10 m/min (adjustable, depending on model,10-speed gear adjustment)	0 ~ 20 m/min (adjustable, depending on model,10-speed gear adjustment)	0 ~ 10 m/min (adjustable, depending on model,10-speed gear adjustment)	0 ~ 25 m/min (adjustable, depending on model,10-speed gear adjustment)
Battery Type	Lead-acid battery / Lithium battery (optional)	Lithium battery / Lead-acid battery (optional)	Lithium battery / Lead-acid battery (optional)	Lithium battery / Lead-acid battery (optional)
Battery Capacity	24V / 48V (customizable for other voltages)	48V / 72V (customizable for other voltages)	24V / 48V / 72V (customizable for other voltages)	72V / 96V (customizable for other voltages)
Charging Time	4 ~ 6 hours	6 ~ 8 hours	4 ~ 8 hours	6 ~ 8 hours
Working Time	8 hours (customizable for extended work hours)	8 ~ 12 hours (customizable for extended work hours)	6 ~ 8 hours (customizable for extended work hours)	8 ~ 10 hours (customizable for extended work hours)
Turning Radius	Minimum 3 meters	Minimum 4 meters	Minimum 3 meters	Minimum 5 meters
Wheel Type	Rubber wheels / Polyurethane wheels / Steel wheels (optional)	Polyurethane wheels / Rubber wheels (optional)	Polyurethane wheels / Steel wheels (optional)	Polyurethane wheels / Rubber wheels (optional)
Control Mode	Manual / Wireless remote (optional)	Manual / Wireless remote (optional)	Manual / Wireless remote (optional)	Manual / Wireless remote (optional)
Safety Features	Overload protection, emergency stop, collision sensors (customizable)	Overload protection, emergency stop, anti-slip feature (customizable)	Overload protection, emergency stop, alarm system (customizable)	Overload protection, emergency stop, anti-collision system (customizable)
Dimensions	Length: 2m ~ 6m, Width: 1m ~ 2m (customizable)	Length: 3m ~ 8m, Width: 1.5m ~ 3m (customizable)	Length: 2.5m ~ 7m, Width: 1.5m ~ 2.5m (customizable)	Length: 4m ~ 10m, Width: 2m ~ 3m (customizable)
Applications	Warehousing, light material handling (customizable)	Heavy load handling, production line support (customizable)	Workshop material transfer, industrial handling (customizable)	Port docks, heavy-duty workshop handling (customizable)

After Sales Service

Standard Warranty: Benefit from comprehensive 12-month coverage ensuring peace of mind.
Global Support: Access 24/7 technical assistance and reliable spare parts availability worldwide.
Comprehensive Training: Avail on-site or remote operation and maintenance training for optimal use.

Company Profile

Shandong Lingrui Lifting Group Co, Ltd.

Founded in 2015, Shandong Lingrui Lifting Group Co., Ltd. has rapidly ascended as a trailblazer in the lifting equipment industry, propelled by a commitment to innovation, excellence, and exceptional service. Our dedication to quality and integrity defines our mission as we leverage high-quality management and cutting-edge technology to deliver unparalleled products. Adhering to the principles of honesty, pragmatism, and quality assurance, we have significantly elevated our product standards and expanded our market reach across the nation. Our international trade has experienced remarkable growth, solidifying our strong presence in Europe, America, Southeast Asia, and Africa. Our products have earned the unwavering trust and support of clients worldwide. We warmly welcome both new and long-term partners to join us in achieving mutual growth, elevating your business success, and reaching new pinnacles together.

Why Choose Us?

Other Products

OEM/ODM Capabilities: We provide customized solutions tailored to your specific needs and branding requirements, ensuring a perfect fit for your business.
Competitive Pricing & Bulk Discounts: Revel in the unparalleled value we offer with our high-quality products, ensuring significant cost savings on large orders. Our competitive pricing strategy is designed to provide exceptional affordability without compromising on quality.
Fast Shipping & Customs Clearance Support: Discover the ultimate in logistics efficiency with our premier fast shipping services. We ensure your products reach you swiftly while expertly navigating the complexities of customs, providing a seamless and stress-free importation experience.
Turnkey Project Solutions: From the spark of an idea to the triumphant completion, our all-encompassing services guarantee a flawless project execution. Relish the convenience and assurance provided by our bespoke turnkey project solutions, meticulously crafted to cater to your distinct requirements.

  Shandong Lingrui Lifting Group Co., Ltd excels in offering a diverse array of cutting-edge lifting and material handling solutions. Backed by years of industry experience and a commitment to innovation, we provide comprehensive equipment systems tailored to meet the evolving needs of global industrial sectors.

1.Our sophisticated product lineup includes state-of-the-art equipment such as column boom cranes, gantry cranes, jib cranes, hand-pushed gantry cranes, and general-purpose overhead cranes, engineered for optimal performance, safety, and reliability.
2.In the field of transport and automation, we deliver high-efficiency electric flat cars powered by durable battery systems, as well as hydraulic lifting magnets for excavators that enhance scrap handling efficiency in steel mills and recycling centers.
3.We are also at the forefront of modern logistics and smart handling with our pioneering air cushion transport vehicles, which enable non-contact movement of heavy loads with minimal floor impact—ideal for precision manufacturing environments.

4.Our range of vacuum lifting devices and advanced glass handling robots offer intelligent, ergonomic, and secure lifting solutions for fragile or smooth-surfaced materials, widely used in construction, glazing, and electronics industries.

FAQ

Q: What type of batteries are used in the electric flat car?
A: The electric flat car can be equipped with either lead-acid batteries or lithium batteries, depending on customer preference. Both options are available for all models.

Q: How long does it take to fully charge the electric flat car?
A: Charging times vary depending on the battery type and capacity, typically ranging from 4 to 8 hours.

Q: What is the maximum operating time on a single charge?
A: The operating time depends on the model and battery configuration. The KPD model can operate for about 8 hours, KPX for about 12 hours, KPJ for about 8 hours, and KPW for about 10 hours. All models can be customized for extended working hours.

Q: What safety features are included in the electric flat car?
A: The electric flat car includes overload protection, emergency stop, collision sensors, and other customizable options, such as anti-collision systems and anti-slip features.

Q: Can the electric flat car be used in different environments?
A: Yes, the electric flat car is suitable for various environments, such as warehouses, factories, production lines, and even port docks. It can handle different load capacities and operational conditions.

Q: Can the dimensions of the electric flat car be customized?
A: Yes, the length, width, and height of the electric flat car can be customized based on application requirements and available workspace.

Q: What types of wheels are available for electric flat cars?
A: The electric flat car can be equipped with rubber wheels, polyurethane wheels, or steel wheels, depending on the surface type and load requirements.

Q: How easy is it to control the electric flat car?

A: The electric flat car can be operated manually or via wireless remote control, making it easy to use in various industrial environments.